Our Oxygen Free Carburizing Spur Bevel Gears are engineered for high-performance transmission machinery, providing an optimal balance of durability and precision. By utilizing advanced carburizing technology, these gears achieve superior surface hardness and wear resistance, making them ideal for demanding industrial applications where reliability is non-negotiable.
Designed to integrate seamlessly into heavy-duty hoisting and conveying systems, our gears support massive transmission power up to 100,000 kilowatts and extreme rotational speeds. Whether used in offshore platform cranes or automotive gearboxes, these components ensure efficient torque transfer and prolonged service life through rigorous material selection and precision engineering.
Detailed Parameters
| Gear Module | 0.004mm to 100mm | Gear Diameter | 1mm to 150m |
|---|---|---|---|
| Max Transmission Power | Up to 100,000 kW | Max Rotational Speed | Hundreds of thousands RPM |
| Max Circumferential Speed | 300 meters/second | Material Options | Quenched & Tempered, Carburized, Nitrided Steel |
| Manufacturing Process | Oxygen Free Carburizing | Gear Types | Spur, Helical, Herringbone, Bevel |
| Application Fields | Offshore Cranes, Winches, Heavy Machinery | Surface Treatment | Precision Quenching & Grinding |
Key Advantages
Extreme Durability
Oxygen-free carburizing enhances surface hardness, significantly reducing wear and tear in high-load environments.
Extended Lifespan
Advanced heat treatment prevents tooth damage and fatigue, ensuring long-term operational reliability.
High Precision
Tight tolerances in module and diameter ensure smooth meshing and minimal energy loss during transmission.
Low Noise Operation
Precision-ground tooth profiles reduce impact vibration, especially in our helical and herringbone series.
High Load Capacity
Optimized tooth geometry allows for higher load-bearing capacity compared to standard industrial gears.
Versatile Integration
Compatible with a wide range of equipment, from helicopter winches to oil workover drilling machinery.
Product Gallery
Management Platforms
Technical Support
24/7 expert assistance for troubleshooting, installation, and technical product advice.
Customization Service
Bespoke gear design and modifications to meet specific machinery torque and speed requirements.
Maintenance Planning
Scheduled maintenance and repair services to keep your transmission systems running efficiently.
Quality Assurance
Rigorous testing for elastic deformation and temperature distribution to ensure bearing capacity.
Secure Packaging
All gears are shipped in reinforced wooden boxes with detailed labeling for safe transit.
Logistics Network
Partnerships with reliable global shipping providers to ensure on-time delivery worldwide.
Investment Return Comparison
| Feature | Standard Gears | Our Carburized Gears |
|---|---|---|
| Wear Resistance | Moderate | Excellent (High Hardness) |
| Operational Noise | High (Spur) | Low (Optimized Profiles) |
| Service Life | Short to Medium | Long-term Industrial Grade |
| Load Capacity | Standard | Ultra-High Load Bearing |
| Maintenance Cost | Frequent Replacement | Reduced Lifecycle Cost |
Frequently Asked Questions
It significantly increases the surface hardness and fatigue strength of the gear teeth while maintaining a tough core, which prevents premature wear and failure under extreme loads.
Helical gears offer smoother and quieter operation with higher load-bearing capacity because their teeth engage gradually, unlike spur gears which engage simultaneously across the tooth width.
Carburized quenched steel and nitrided steel are ideal for high-load applications due to their superior hardness and resistance to deformation.
Yes, we support a wide range of gear modules from 0.004mm up to 100mm to suit various industrial specifications and transmission requirements.
A herringbone gear is a double helical gear that eliminates axial thrust. It is used in heavy machinery and differentials where high load capacity and self-centering are required.
Each product is securely packed in strong, reinforced wooden boxes and labeled with precise model details to prevent damage during transit.















